National Security Innovation Network

Role Overview

Served as a Design Engineering Intern at the National Security Innovation Network (NSIN), applying advanced topology optimization and additive manufacturing techniques to defense hardware challenges. Focused on lightweight structure design for military vehicle applications.

Key Responsibilities

• Utilized nTopology to reduce material of additively manufactured hardware while maintaining structural integrity
• Increased the storage of 81mm Mortars in a Light Armored Vehicle (LAV) by 150%
• Designed and documented modification to the Light Armored Vehicle that would reduce thermal detection signature

Technical Approach

Applied generative design and topology optimization methods in nTopology to create lattice structures and optimized geometries for AM parts. The 150% storage increase for 81mm mortar rounds in the LAV was achieved through redesigned mounting and storage brackets that minimized weight and volume while meeting structural load requirements.

Key Outcomes

• 150% increase in 81mm Mortar storage capacity within the Light Armored Vehicle
• Reduced material usage through topology optimization while maintaining structural load requirements
• Documented LAV thermal signature reduction modification for program review
• Demonstrated applicability of civilian AM technology to defense hardware challenges